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PROJECT

BMS Kiln Combustion Management System

System Introduction

Jiangsu Jufeng Thermal Co., Ltd., leveraging the scientific research advantages of the Thermal Energy and Power Engineering Department of a renowned university and combining years of experience in industrial kiln combustion control, has independently developed the BMS (Burner Management System) Kiln Combustion Management System. This system is an intelligent management platform integrating safety interlocks, sequence control, combustion optimization, and data monitoring. It provides full life cycle combustion process control for various industrial kilns, boilers, and incineration units, ensuring safe, stable, and efficient equipment operation.

 

System Overview

The BMS Kiln Combustion Management System strictly adheres to international combustion safety standards such asNFPA85 andNFPA86. It adopts a modular, configurable architecture suitable for various fuel types (natural gas, fuel oil, coal gas, biomass, etc.) and various furnace types (heating furnaces, smelting furnaces, incinerators, hot air furnaces, boilers, etc.). Through precise control of ignition, purging, flame detection, valve control, interlock protection, and other processes, the system achieves fully automatic safe operation of the combustion process.

     

     

    Applicable Scenarios

    -Heating Furnaces/Heat Treatment Furnaces: Rolling heating furnaces, forging furnaces, heat treatment furnaces in steel and machinery industries

    -Smelting Furnaces: Non-ferrous and ferrous metal smelting and alloy preparation

    -Incinerators: Solid waste/hazardous waste incineration systems, VOCs oxidation units (RTO/RCO/TO)

    -Industrial Boilers: Steam boilers, hot water boilers, thermal oil heaters

    -Hot Air Furnaces/Drying Kilns: Drying heat source equipment in building materials, chemical, food, and other industries

     

     Service Advantages

     

    -Technical Backing: Relies on the research strength of a renowned university in the thermal engineering field; system design is scientifically reliable

    -Extensive Experience: Deeply engaged in the industrial combustion field for many years with extensive kiln control experience

    -Customized Development: Tailored control solutions based on customer furnace types, processes, and fuel conditions

    -One-Stop Delivery: Full-process service from solution design and system integration to installation commissioning and operation training

    -After-Sales Support: Comprehensive system maintenance, upgrade retrofit, and technical support services

    Typical Application Case

    Case: BMS System Upgrade at a Hazardous Waste Incineration Center

    -Before Retrofit: Used traditional relay control with incomplete safety interlocks; operation relied on manual intervention with safety hazards

    -After Retrofit: Adopted BMS-500 system, achieving integrated control of fully automatic ignition, combustion optimization, and safety interlock

    -Results:

      - Eliminated safety hazards; met safety review requirements of environmental protection authorities

      - Reduced fuel consumption by approximately 8%, saving approximately $100,000 USD/year

      - Reduced operating personnel from 3 per shift to 1 per shift, significantly lowering labor costs

      - Data traceability for production management and environmental protection reporting

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    Jiangsu Jufeng Thermal Technology Co.,Ltd

    Core Functions

    01
    Safety Interlock Protection
    - Mandatory pre-ignition purging to ensure no combustible gas residue in the furnace
    - Real-time flame monitoring; automatic fuel cut-off upon main flame failure to prevent deflagration
    - Multi-parameter interlock protection for air pressure, gas pressure, furnace pressure, etc.
    - Emergency Shutdown (ESD) function to cut off all fuel supply with one button
    02
    Sequence Control
    - Fully automatic ignition sequence: Purging → Pilot Ignition → Main Flame Establishment → Normal Operation
    - Staged combustion control: Automatically switches between high/low fire or proportional regulation based on process requirements
    - Shutdown procedure: Sequence control for normal shutdown and fault shutdown
    03
    Combustion Optimization Control
    - Air-fuel ratio automatic adjustment: Real-time optimization of air/fuel ratio based on flue gas oxygen content or furnace temperature
    - Thermal efficiency optimization: Automatically seeks the optimal combustion condition by integrating parameters such as flue gas temperature and exhaust oxygen level
    - Multi-fuel switching: Supports automatic switching and co-combustion of various fuels such as natural gas, fuel oil, and coal gas
    04
    Data Monitoring and Recording
    - Real-time monitoring of key parameters such as furnace temperature, pressure, flow rate, and flame status
    - Historical trend recording with data query and report export capabilities
    - Alarm event recording for fault tracing and analysis
    05
    Remote Operation and Diagnostics
    - Optional IoT functionality for remote monitoring and parameter adjustment
    - Fault self-diagnosis and early warning to identify potential issues in advance
    - Supports mobile APP or web access to monitor equipment status anytime, anywhere